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Stringent requirements for water quality ultimately benefit manufacturers, consumers and the environment. However, maintaining clean water is an ongoing challenge as increasing populations and growing industries use more water and produce more wastewater. It makes improving the efficiency of removing byproducts and pollutants to meet established environmental regulatory limits that much more important and necessary.
Testing water purity, and maintaining water quality in general, is not only important for clean drinking water, but it also plays a big role in the pharmaceutical, semiconductor, and power industries’ manufacturing processes. If bacteria and other unintended organic compounds are present in the water, they can render the water useless or indicate that there is an issue with the filtration or storage system.
When ignored, this tainted water can be detrimental to whatever process it is a part of, even leading to breaks in various industrial equipment. This makes monitoring various impurities in water essential to commercial industries as well as public ones.
Total organic carbon (TOC) refers to the amount of carbon that is present in an organic compound. Measuring how much organic carbon is present in a substance also quantifies the amount of organic matter that is present. Though TOC is most often related to water analysis and water treatment, it can also refer to the amount of carbon present in soil and other geological formations. Simply put, TOC is used to track the change—or lack of change—of organic content within a sample.
While TOC is a fairly ubiquitous term for carbon analysis, there are more specific terms that are used depending on the type of carbon being measured, including:
As you can see, TOC analysis is performed in a variety of ways, some of which we will cover below.
Total organic carbon analyzers are instruments that measure TOC concentration in a sample. Almost all of them track CO2 formation both when organic carbon is oxidized and when inorganic carbon is acidified.
The specifics of the oxidation and acidification will vary depending on the environment of the sample, the concentration of TOC, and the testing parameters. Oxidation can be achieved through multiple methods. Some examples include Pt-catalyzed combustion and UV/persulfate oxidation.
After oxidation has occurred, a detector, either a conductivity cell or a non-dispersive infrared cell, then measures the amount of CO2 that has formed. Detecting organic carbon through acidification occurs by first flushing the inorganic carbon out of the sample with either helium or nitrogen and then measuring the remaining organic carbons.
TOC analysers can be organized into one of two types: combustion analyzers and chemical oxidation analyzers.
TOC combustion analysis is done after half of the sample is put into a chamber where it is acidified and half is put into a combustion chamber. In the acidified solution, a detector can measure organic carbons due to a chemical reaction that converts all of the inorganic carbon into CO2.
In the combustion chamber, the temperature is raised to 600-700 °C and all of the carbon in the sample reacts with the ambient oxygen to form CO2. After it is cooled, a detector measures the organic carbon.
High-temperature combustion (HTC) total organic carbon analyzers are used to accurately measure carbon content in aqueous matrices down to the ppm (parts per million) or ppb (parts per billion) level. The design allows for the pairing of an autosampler and an injection system—it also allows increases ease of use for the end-user. By closing off the injection process to the atmosphere, precision is improved and the chances of contamination are reduced.
Another combustion technique used to measure TOC includes a method originally developed by Shimadzu called the 680°C combustion catalytic oxidation method, performed using their TOC-L Series analyzers. This method achieves total combustion of samples by heating them to 680° C in an oxygen rich environment inside of combustion tubes filled with a platinum catalyst. Because of the principles of oxidation, sample pre-treatment and post-treatment is not necessary.
IChemical oxidation of carbon in TOC analysis includes a few different approaches:
Chemical oxidation is often used in combination with NDIR detectors, which can measure TOC from hundreds of ppm to single digit ppb.
Oil has been the most influential natural resource since the 19th century and it continues to be heavily relied upon by all nations around the world. Technologies that use oil have advanced, and, likewise, our ability to harvest and refine it has also improved drastically.
A byproduct of industrial oil refinement is 2.5 billion gallons of produced water every day. This produced water has been labeled by the Environmental Protection Agency as being too contaminated to be used for household or commercial use. There are methods for treating this water and decontaminating it, however, they are either prohibitively expensive, not wholly effective, or are too energy-intensive.
Researchers at Purdue University have developed a relatively inexpensive method to remove almost all traces of oil from produced water. The method employs using heated, activated charcoal foam to remove the oil from the water. The process is able to achieve a TOC of 7.5 milligrams per liter, which, per the EPA standards, means it is clean water. Effective, inexpensive, and requiring little energy, this method can save billions of gallons of water from becoming useless.
Not to be confused with produced water, process water refers to the water used in a number of ways across industrial manufacturing and processes, as well as power generation and drug manufacturing in the pharmaceutical industry. It is recommended that engineers and scientists measure TOC in process water. Doing so helps organizations understand whether the water they are using is pure enough for their processes.
This is important because all water, no matter how pure, contains some carbon materials. Many of these materials are introduced into the water from the water source, or from materials and systems during purification and production. The presence of these materials in the water—in this case, organic or inorganic carbon—can suggest a failure in filtration, storage or other systems/components. If left unfiltered, these compounds can create difficult and costly challenges, from damaging expensive industrial system to negatively impacting product quality and threatening profitability.
Detecting the presence of these organic contaminants and measuring their total concentration can help not only help protect industries, but it can also help protect consumers and the environment.
Our lease agreements are founder-friendly and flexible, helping you preserve working capital, strengthen the cash flow of your business, and keep business credit lines open for expansions, staffing, and other crucial operational expenses and business development opportunities.
Leases range from 2 to 5 years. Length will depend on several factors, including how long you want to use the equipment, equipment type, and your company’s financial position. These are standard factors leasing companies consider and help us tailor a lease agreement to fit your needs.
We don’t carry an inventory. This means you’re not limited to a specific set of manufacturers. Instead, you can pick the equipment that aligns with your business goals and preferences. We’ll work with the manufacturer of your choice to get the equipment in your facility as quickly as possible.
Bundle preventive maintenance and repair coverage with your lease agreement. You can spread those payments over time. Easily maintain your equipment, minimize the chances something will break down, repair instrumentation quickly, and simplify your payment processes.
At the end of your lease, you have multiple options. You can either renew the lease at a significantly lower price, purchase the machine outright based on the fair market value of the original pricing, or call it a day and we’ll come the pick up the equipment for you free of charge.
Our leases do not include loan-like terms, which can be restrictive or harmful in certain situations. We do not require debt covenants, IP pledges, collateral, or equity participation. Our goal is to maximize your flexibility. When you lease with us, you’re collaborating with a true business partner.
Our underwriting is done in-house. You can expect quicker turnaround, allowing you respond to your equipment needs as they arise. We require less documentation than traditional lenders and financiers and can get the equipment you need in operation more quickly.